Become a GBA Prime member and get full access to GBA articles, enyclopedia, videos, CAD library, and more. See below. Compared to chickens, guinea fowl are low-cost, low-maintenance, and do a standout job as chemical-free pest control. Say bye-bye to thermal bridging! Images may not be used without permission. Inside the perimeter beam, the concrete is the standard 6 inches thick. I love how the bolts glimmer in the moonlight with the Milky Way in the background. How cost-effective this approach would be is another question entirely, of course. Then you decide. Canadian Subscribers International Subscribers, Canadian subscriptions: 1 year (includes postage & GST). We just glued and clamped and screwed it all together as we went. Since it is a self build, I kept most of my spans shorter than 15 ft. I can see moisture getting in between the foam and metal two ways via cracks that develop over time or are caused by less than perfect application of the foam (which would allow moisture to pass through from the interior of the house); or if the foam should separate from the metal over time as a result of the differential expansion and contraction of the metal and foam. And while were at it, how many couplings would you suggest? Drop your info below and Ill start you off on my email tutorial series. Is a wood frame house cheaper than steel? I asked the operator and he said that he could lift them up and pull them out of the building if I finished it. I briefly touched on the bolt-on method in this post from 2017, and again in this more recent post. Your email address will not be published. Ready to learn more about these bizarre, amazing, shiny, round, prefab structures? (R11-R17), which would be a sufficient R-ratio for dew point control at the metal surface from interior moisture drives without interior vapor retarders other than latex paint (unless you're in central AK or something), and would protect the exterior from direct rain-wetting. 7 in under two hours. Weve also added a food room to the house for the freezer and for storing canned food and other items that may be damaged by freezing. Quonset Hut Village, Naval Air Station Whidbey Island, c.1944. Learn more and request to join the Facebook group here. The question is this: Does anyone know how do the interiors get finished if you were going to put walls/ceilings in them? Lets go through how we did it, step by step. You could even put a deck on each side. Plus, the plywood will make a really great looking ceiling/wall surface. Slipcover your Quonset hut's interior if the idea of fabric walls intrigues you and you love the colors, patterns and textures found on today's textiles. It had been almost a year since the first 2/3rds were erected. Exposed duct work run along the floor/wall junction. eHow may earn compensation through affiliate links in this story. With rain in the forecast, we set up our tent right inside the Workshop Quonset, since it now had an end wall in the back, and a partial front wall as well. All contents copyright Clever Moderns, LLC 2015-2023. By the end of WWII, an estimated 150,000 units had been built around the world. Others created hut designs in response to special needs, such as the wooden Pacific Hut (built in Seattle), and the Emkay Hut (built in Boise), which were created to save metal resources. Endwall Insulation Procedure Use the same procedure as with arch roof/wall insulation when installing end-wall insulation. Andy, Turn the arc of your Quonset hut into a dramatic focal point just as long as you have no plans to load up the space with lots of furniture, colors and art. The Seattle based Pacific Hut Inc. had an initial one million dollar contact with the U.S. Army to deliver 1,000 units. How do you finish the inside of a Quonset hut? Department of Archaeology & Historic Preservation The Ultimate Quonset Hut Home Tour | SteelMaster Buildings I am looking for ideas about building my end walls. When we live here full time, well sustain a flock of chickens year-round. We used coupling nuts and threaded rods to bolt the wood wall to the metal wall. Follow us on Instagram and Facebook. Chicken eggs are the most consumed eggs all around the world. The rest is framed and has 8 ceilings with a storage area above. The ribs weigh 5000 lbs each, so I couldnt roll them out across the gravel or dirt. The views out to the trees are really lovely in that spot. However, by the next time I went out there, I found that the wind had lifted the front third of the Quonset out of the groove. You can find their contact info online. The floating slab sits on a foot of gravel. We expect the movable greenhouse to provide a total of 12 extra weeks of production, six in both spring and fall. You can take inspiration from them and build and decorate your own Quonset hut. Id like to watch it again! Row of ceiling fans at the apex. Every project is different and unique, and what worked for us shouldnt be taken as a recommendation as to what will automatically work for you. It lists the months and when you click on one, it shows you all the posts for that month. Your email address will not be published. Recent Posts. Simple to manufacture and easy to assemble, the Quonset Hut is an easily recognizable architectural form. With over 6,000 members and counting, the Facebook group has grown into an amazing resource all of its own! This is called a floating slab, as it sits on a foot of gravel. Their exteriors can have horizontal or vertical sheets of metal (depending on the model), and the ends can be clad in just about any material and configured with a variety of doors and windows. Do you have any suggestions? One square foot of rain, 1-inch deep, provides .625 gallons of water. The structure had to be able to be set up quickly by untrained personnel and had to serve a variety of purposes. The result is one large 40-foot-by-40-foot open square with an 18-foot peak. Learn how to erect a steel building in 7 easy steps. Notify me of follow-up comments by email. I plan on putting 1/2 OSB on the outside then cover it with Hardy Lap Siding or just Hardy Board 48 sheets. Let's take a look, 1. The source of our 40-foot-by-40-foot building was SteelMaster, a company founded in 1982. The building was designed in 1941 by a team of engineers at Quonset Point Naval Air Station in Rhode Island, hence the name. My build also required a workshop to build the other components, and the Quonset hut is something that could be erected quickly, early in the construction, and provide that place. Eventually we will add wood framing like this to the underside of the whole metal shell, as support for a plywood ceiling. Kevin, SorryThis particular building is a 3050. We will have no debt related to the farmstead, and expect to generate some income from our labors through the sale of our excess crops, shiitake mushrooms, and honey. In late summer, its common in the afternoon and evening for monsoon rains to blow up from Mexico and cause intermittent downpours. Your mileage may vary; do your own due diligence and hire a local expert familiar with your local conditions and building codes when in doubt. Reportedly a team of ten could build a typical twenty-foot Quonset hut in one day. The help I receive from my brother Duane has been a big bonus. Good luck. Spray foam insulation left natural, covering up conduit runs to suspended pendant lights. Most folks have deep wells or springs. We mounted some plywood around the door to attach the conduit to, and I used blue tape to map out where the conduit would be attached. This post contains affiliate links, meaning I get a commission (at no additional cost to you) if you decide to make a purchase through my links. As the interior space of a Quonset hut is unobstructed, it provides a large and open interior. At each end of the arch we built a little wooden base, which was supported on 1/4 shims in lieu of using pressure treated material to get it up off of the concrete. Ive always dug their style40s/50s utility/war surplus type stuff especially when used as auto repair shops and garages. 6 Simple Ways to Customize Your Steel Quonset Hut Kevin. A Quonset House might be the answer for you. In addition, we distribute graywater to the fruit and nut trees next to our home through a system of underground pipes. (affiliate link) Blocks bolted into place in the Quonset hut arches. Do you have any pics or vids or know where I might find some? In a way, we hated to build the end wall and block the views of our property. We are planning on doing something light and thin up there, like paneling or corrugated metal. Kevin, Hey Kevin! Emulate the ribbed design of Gothic architecture when finishing your Quonset hut. One of my favorite Duane tips before starting a new project is: Dont be scared. Thats a good motto for anyone attempting a project theyve never done before! Its a short one this week, and the end is rather abrupt, but here it is anyway. Pointless for this form. Build a conventional core with (Downstairs) dining in the center, utility and bath on the left and kitchen on the right. Ours is 30x40. BIG doors on both ends for access. Respect the silhouette. Quonset Hut Homes: Top 7 Design Ideas for a Tiny House Good luck with your build! Can you tell me which video that was on? The depth of the arch was about 9 1/2. If your client lives in the desert, it's probably safe to omit the spray foam from this assembly entirely, provided the drywall is done with an eye towards airtightness. What is the purpose of a Quonset hut? - Snappy1 Applying a closed-cell foam directly to the interior of the structure seems like a plausible option that would be like creating an invented roof assembly. Follow us on Instagram and Facebook. needs, well invest in chickens. The side boxes were provided by SteelMaster as part of the basic building kit. Considering going off-grid? If I can get a chance to go back through and see if I can figure out what video that might be Ill leave it here. He also. You'll find tips for slashing heating bills, growing fresh, natural produce at home, and more. Compare Quonset Hut Prices and save up to 30%! The Stran-Steel Company set up dealers all across the country to promote a variety of uses for the huts including use as a single family home or as an agricultural outbuilding. Drop your info below and Ill start you off on my email tutorial series. The large windows provide passive solar warmth in the interior space and heat the concrete slab. We see them a lot on the property. Mount them to the ceiling of your Quonset hut with screws made especially for metal, wood or the medium lining your interior space. How ya doinI saw on one of your videos, where you described a wedge shaped piece of wood, that mounts between the corrugations. Theyll be frozen, canned, or eaten. Thanks. by Earl | Aug 15, 2017 | Building the Quompound, Headquarters Hut, Workshop Hut | 19 comments. As you're suggesting, you could spray foam the interior. Coupling nut available here. It took the three-man Amish crew four days to finish the south wall, including installing the windows and doors. BIG doors on both ends for access. At MOTHER EARTH NEWS for 50 years and counting, we are dedicated to conserving our planet's natural resources while helping you conserve your financial resources. Were near Williams in northern AZ. Dining would be open to the living end. Quonset Hut Homes: The Most Beautiful. Enter your email address to subscribe to this blog and receive notifications of new posts by email. Earth Tubes as Part of a Home HVAC System, Installing QuadDeck ICFs for the Mezzanine Roof. Notify me of follow-up comments by email. Olympia, WA 98504-8343, Law Enforcement, Medical Examiners, and Coroners, Inadvertent Human Remains Discovery Language, Researching Washington's Historic Cemeteries, Governor's Executive Order 21-02 (Formerly 05-05), Standards for Cultural Resource Reporting, Mid-Century Modern Architecture in Washington State: Quonset Hut - Michael Houser - June 2014, "Mass Production + Light Steel" Progressive Architecture, Sept. 1947, "Men Fed Up with Peace Time Jobs are making history at Pacific Huts", Polar Inertia: Journal of Nomadic and Popular Culture, "Driverless Auto Plunges 25 Feet Off Bank Into Quonset-Hut Home". ft., the Quonset Hut never became as popular as stick built structures. Each panel had to be checked, measured, and cut. We also have a private Facebook group called DIY Quonset Dwellers, where we share discussion, design, and construction tips with others who are interested in building their own Quonset hut house. Vents Quonset Hut | Washington State Department of Archaeology & Historic This won't delete the articles you've saved, just the list. . I figured I would come back and take care of the anchor bolts next time. Hello Earl More than 3,000 nuts and bolts were required. The other construction requirements included a scaffolding system and a cordless, rechargeable, electric impact drill. The buildings didnt leak! The heavy-steel Armco Hut was intended for ordnance storage and air raid shelters, and the Jamesway Hut was designed for even quicker assembly in cold Arctic regions. Once our metal building was up, I was amazed at how much rainwater could be captured! How would you insulate a metal Quonset hut - GreenBuildingAdvisor Coupling nut and threaded rod, ready for block. E-mail authorBill Hakanson. Looking to build an inexpensive but beautiful home debt-free? The corrugated arch-style building that we used is based on the Quonset hut. Learn how to catch guinea fowl and all about how to raise guinea fowl. The rib forms needed to be built on a large flat surface, out of the weather. Where you located? How do you finish inside a Quonset hut? I have some ideas but I would still like to see how others did theirs for additional ideas. The solution was to build only 2/3rds of the Quonset hut on the slab floor. To withstand wind and weather and secure the 30-year warranty, these steel buildings must be attached to the earth, either by narrow concrete footers along the base of both sides of the structure, block or wood walls erected to support the structure, or a concrete slab the full width and length of the building. It has 1 of spray foam insulation as a moisture barrier, but we need to be able to add more batt insulation. I have a lot and a 30 x 45 Q model building in storage. We added much more than just the south-facing exterior wall. The wood we cut to build the driveway sure came in handy! Stran-Steel issued a press lease in late 1946 which listed 257 adaptations. The fourth side, made of wood, was erected by an Amish contractor. ThankYa, One storm was particularly intense and I captured about a minute of video with my phone. It's pretty basic, just a subpanel and some outlets. The following week, I put out help requests on Facebook and at work. Only a couple of the smallest panels were ok to install without modification. Strong enough to support my 170 lbs. Thank you for all the great ideas and information. We bought a bunch of 12 ones at Home Depot and cut to length as we use them. Goofy ideas are goofy ideas. Dear sir, I do not sell the buildings. A Quonset House might be the answer for you. My build also required a workshop to build the other components, and the Quonset hut is something that could be . Dining below, adjacent to the kitchen etc. Finishing the Quonset Hut - Home in the Earth A Quonset Hut House: Distinctive, Affordable And Durable If you built another one exactly like this, and flipped it over on top of this one so the single layer areas overlapped, you would have one full arch, two layers thick. The clouds were slowly, constantly swirling and evolving, and it went on for at least 45 minutes. Measure the circumference of the ceiling before deciding on the number, width and color of the stripe that best suits your design aesthetic. Curious about Quonsets? Then, when the threat of frost has passed, well slide the greenhouse away to expose the plants to full sun and weather. Both were insulated with ccsf approx 20 years ago and are holding up fine. Step 2 Push the insulation on to the pin. No obligation. We chose to install a full slab featuring an 8-inch-by-12-inch perimeter concrete beam. The exception is the garage. 21.0 Finishing the Quonset Steel - YouTube 0:00 / 1:21 21.0 Finishing the Quonset Steel Home in the Earth 17.7K subscribers Subscribe 15K views 6 years ago This is a short video showing. We also installed rain gutters at the ground level of the building. However, I am concerned about the following: (1) might there be a negative chemical interaction between the foam and metal that could cause corrosion? It rests a little "above" the crease in the Quonset hut arch panel. First we used a tape measure to find the radius we needed, which we drew on a sheet of plywood. A window on the south wall addition provides plenty of light and passive solar heat to the living room. I ended up cutting that off so it wouldnt get in the way of the end wall, but that is another story. I should have known better because this is a pretty typical fluid dynamics problem that I had to do several times at school. His construction crew completed the job for two-thirds of what the other contractor wanted. In the fall, the greenhouse will extend the growing season into the colder months. Slab-level drip lips can capture up to 40,000 gallons of water per year! Information on pool zoning, natural filtration, and algae control. Required fields are marked *. No worries, we had other work to do (not captured on film). The corrugated, arched wall design is self-supporting. My end walls are going to be made of 26 boards on the lower eight feet and then 2x4s on the upper half. Considering going off-grid? This was tedious and time consuming, but in the end it wasnt all that difficult to do. Everything You Need to Know About Quonset Hut - Future Buildings The most common way to finish the interior of a Quonset hut house is to bolt some wood framing (usually 24's) to the metal, so that you can have some spray foam insulation put in, and then use the 24's to attach drywall or plywood or whatever you want for your interior ceiling/wall finish. Are Quonset Huts Tornado Proof? - FAQS Clear Similar to the way we framed our Headquarters Hut. I am concerned about how to insulate the building. I could use that sheltered space at the back to form the ribs. The most common way to finish the interior of a Quonset hut house is to bolt some wood framing (usually 24's) to the metal, so that you can have some spray foam insulation put in, and then use the 24's to attach drywall or plywood or whatever you want for your interior ceiling/wall finish. While we retain the option to install one of these later, weve saved nearly $15,000 with our approach. My parents came down to visit and to pick up their camper. This will allow us to insulate between the plywood ceiling and metal shell. Bright colors and decorative touches give the house a cozy feel. Can you refer me to examples of people who have successfully built energy efficient homes inside quonset huts? The base plate is the weakest link in the whole assembly as far as potential for leaking. The local approach to wastewater handling is a sand mound. Nathaniel's description of how to finish the interior illiterates the fundamental problem with trying to insulate quonset huts: their chief appeal is their shape and materials. Our skylights are designed with a flat, bottom v-shaped corrugation that matches our panels' design. Today scattered across the State you will find just a handful of Quonset huts most being used for agricultural purposes, repair shops and small business shops. However, the Quonset hut quickly fell out of favor. The upstairs would be a loft-style bedroom, and a bathroom, separated by a milkhouse glass wall. Theres no way these photos can do justice to the sight. If it had the height, I would build a sleeping loft in the center section with a dome shaped skylight. Would be glad to hear more about the window boxes. To supplement the passive solar heating elements, we installed radiant heat in the concrete floor and a super-efficient Vogelzang Durango woodstove, which we keep burning constantly once the outside temperature drops below 40 degrees Fahrenheit. By eliminating the bolts, coupling nuts, etc., and hanging the ceiling joists off of the arch(es) and end walls, we could put the joists a few inches away from the metal instead of touching it. As a result the Navy let out another contract to the Stran-Steel Company, who improved upon the design and soon took over a bulk of the production. That might not sound like much by itself, but it translates to 40,000 gallons of water per year that falls on our building. It was like a Baroque painting come to life. Bill and Lynne live in an arched steel home. My research included visits to the county water resources department and talks with neighbors. Im in the process of building one as well but looking for solutions for the roof caps. For Less Than K, We Built a Quonset Hut Home. Most of this work I have done myself, with occasional help when needed. That's why we want you to save money and trees by subscribing through our earth-friendly automatic renewal savings plan. Our first challenge was to erect a building we could live in during the spring, summer, and fall, and store our garden equipment in during the winter months.

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